1. Introduction
Energy is considered a prime agent in the generation of
wealth and a significant factor in economic development. Limited fossil
resources and environmental problems associated with them have emphasized the
need for new sustainable energy supply options that use renewable energies.
Solar thermal power generation systems also known as Solar Thermal Electricity
(STE) generating systems are emerging renewable energy technologies and can be
developed as viable option for electricity generation in future. This paper
discusses the technology options, their current status and opportunities and
challenges in developing solar thermal power plants in the context of India.
To make solar high flux, with high energetic value originating from processes
occurring at the sun's surface at black-body-equivalent temperatures of
approximately 5800 K usable for technical processes and commercial
applications, different concentrating technologies have been developed or are
currently under development for various commercial applications. Such solar
thermal concentrating systems will undoubtedly provide within the next decade a
significant contribution to efficient and economical, renewable and clean
energy supply.
2. Solar energy potential
India is located in the
equatorial sun belt of the earth, thereby receiving abundant radiant energy
from the sun. The India Meteorological Department maintains a nationwide
network of radiation stations, which measure solar radiation, and also the
daily duration of sunshine. In most parts of India, clear sunny weather is
experienced 250 to 300 days a year. The annual global radiation varies from
1600 to 2200 kWh/m2, which is comparable with radiation received in the
tropical and sub-tropical regions. The equivalent energy potential is about
6,000 million GWh of energy per year. Figure 1 shows map of India with solar
radiation levels in different parts of the country. It can be observed that
although the highest annual global radiation is received in Rajasthan, northern
Gujarat and parts of Ladakh region, the
parts of Andhra Pradesh, Maharashtra, Madhya Pradesh also receive fairly large
amount of radiation as compared to many parts of the world especially Japan,
Europe and the US where development and deployment of solar technologies is
maximum.
3. India’s power
scenario
Fig3.1India’s power scenario
India’s current electricity
installed capacity is 135 401.63MW. Currently there is peak power shortage of
about 10 % and overall power shortage of 7.5 %. The 11th plan
target is to add 100 000 MW by 2012 and MNRE has set up target to add 14500 MW
by 2012 from new and renewable energy resources out of which 50 MW would be
from solar energy. The Integrated Energy Policy of India envisages electricity
generation installed capacity of 800 000 MW by 2030 and a substantial contribution
would be from renewable energy. This indicates that India’s future energy
requirements are going to be very high and solar energy can be one of the
efficient and eco-friendly ways to meet the same
4. Solar thermal power generation technologies
Solar Thermal Power systems,
also known as Concentrating Solar Power systems, use concentrated solar
radiation as a high temperature energy source to produce electricity using
thermal route. Since the average operating temperature of stationary non-concentrating
collectors is low (max up to 1200C) as compared to the desirable input
temperatures of heat engines (above 3000C), the concentrating collectors
are used for such applications. These technologies are appropriate for
applications where direct solar radiation is high. The mechanism of conversion
of solar to electricity is fundamentally similar to the traditional thermal
power plants except use of solar energy as source of heat.
In the basic process of conversion of solar into heat energy, an
incident solar irradiance is collected and concentrated by concentrating solar
collectors or mirrors, and generated heat is used to heat the thermo fluids
such as heat transfer oils, air or water/steam, depending on the plant design,
acts as heat carrier and/or as storage media. The hot thermo fluid is used to
generated steam or hot gases, which are then used to operate a heat engine. In
these systems, the efficiency of the collector reduces marginally as its operating
temperature increases, whereas the efficiency of the heat engine increases with
the increase in its operating temperature.
5. Concentrating solar collectors
Solar collectors are used to produce heat from solar radiation.
High temperature solar energy collectors are basically of three types;
a. Parabolic trough system: at the receiver can reach 400° C and produce steam for generating
electricity.
b. Power tower system: The reflected rays of the sun are always aimed at the receiver,
where temperatures well above 1000° C can be reached.
c. Parabolic dish systems: Parabolic dish systems can reach 1000° C at the receiver, and
achieve the highest efficiencies for converting solar energy to electricity.
Fig5.1 Central receiver
6. Parabolic trough collector system
Parabolic trough power
plants are line-focusing STE (solar thermal electric) power plants. Trough
systems use the mirrored surface of a linear parabolic concentrator to focus
direct solar radiation on an absorber pipe running along the focal line of the
parabola. The HTF (heat transfer fluid) inside the absorber pipe is heated and pumped
to the steam generator, which, in turn, is connected to a steam turbine. A
natural gas burner is normally used to produce steam at times of insufficient isolation.
The collectors rotate about horizontal north–south axes, an arrangement which
results in slightly less energy incident on them over the year but favours
summertime operation when peak power is needed.
The major components in the system are collectors, fluid transfer
pumps, power generation system and the controls. This power generation system
usually consists of a conventional Rankine cycle reheat turbine condenser
cooling water is cooled in forced draft cooling towers. These type of power plants can have energy storage system
comprising these collectors usually have the energy storage facilities. Instead
they are couple to natural gas fired back up systems. A typical configuration
of such systems is shown in Figure 2 .
Fig6.1 Parabolic dish
collector
7. Configuration of PTC solar thermal power plant
Fig7.1Configuration of PTC solar thermal power
plant
These
systems were commercialized in 1980’s in California in the United States. LUZ
Company installed nine such plants between 1980–1989 to taling to 350 MWe capacity. These plants are commonly known as
SEGS (solar electric generator systems). SEGS uses oil to take the heat away:
the oil then passes through a heat exchanger, creating steam which runs a steam
turbine.
8 .Solar electric generator system (SEGS)
Fig8.1Schematic of solar electric generator system (SEGS)
Besides research and
development in components and materials, two major technological developments
are under way; 1.Integration of parabolic trough power plants in Combined Cycle
plants and, 2. Direct steam generation in the collectors' absorber tubes. Using
direct solar steam generation the HTF and water heat exchanger will no longer
be required resulting in improvement of the efficiency conditions can be
achieved which increases overall efficiency of cycle.
Plataforma Solar de Almería's SSPS-DCS
plant in Spain is also another example of this technology.
9. Power
tower system
In power tower systems,
heliostats (A Heliostat is a device that tracks the movement of the sun which
is used to orient a mirror of field of mirrors, throughout the day, to reflect
sunlight onto a target-receiver) reflect and concentrate sunlight onto a central
tower-mounted receiver where the energy is transferred to a HTF. This energy is
then passed either to the storage or to power-conversion systems, which convert
the thermal energy into electricity. Heliostat field, the heliostat controls,
the receiver, the storage system, and the heat engine, which drives the
generator, are the major components of the system.
For a large heliostat field a cylindrical receiver has advantages
when used with Rankine cycle engines, particularly for radiation from heliostats
at the far edges of the field. Cavity receivers with larger tower height to
heliostat field area ratios are used for higher temperatures required for the
operation of Brayton cycle turbines.
Fig9.1 Schematic of power tower system
These plants are defined by
the options chosen for a HTF, for the thermal storage medium and for the
power-conversion cycle. HTF may be water/steam, molten nitrate salt, liquid
metals or air and the thermal storage may be provided by PCM (phase change
materials). Power tower systems usually achieves concentration ratios of
300–1500, can operate at temperatures up to 1500o C. To maintain
constant steam parameters even at varying solar irradiation, two methods can be
used:
Integration
of a fossil back-up burner; or
Utilization
of a thermal storage as a buffer
By the use of thermal storage, the heat can be stored for few
hours to allow electricity production during periods of peak need, even if the
solar radiation is not available. The modern R&D efforts have focused on
polymer reflectors and stretched-membrane heliostats. A stretched-membrane
heliostat consists of a metal ring, across which two thin metal membranes are
stretched. A focus control system adjusts the curvature of the front membrane,
which is laminated with a silvered-polymer reflector, usually by adjusting the
pressure in the plenum between the two membranes.
Examples
of heliostat based power plants were the 10 MWe Solar One and Solar Two
demonstration projects in the Mojave Desert, which have now been
decommissioned. The 15 MW Solar Tres Power Tower in Spain builds on these
projects. In Spain the 11 MW PS10 Solar Power Tower was recently completed. In
South Africa, a solar power plant is planned with 4000 to 5000 heliostat
mirrors, each having an area of 140 m².
10. Parabolic
dish system
The parabolic dish system
uses a parabolic dish shaped mirror or a modular mirror system that
approximates a parabola and incorporates two-axis tracking to focus the
sunlight onto receivers located at the focal point of the dish, which absorbs
the energy and converts it into thermal energy. This can be used directly as
heat for thermal application or for power generation. The thermal energy can
either be transported to a central generator for conversion, or it can be
converted directly into electricity at a local generator coupled to the
receiver (Figure 5).
Schematic of Parabolic dish system
Fig10.1 Schematic of Parabolic dish system
The mirror system typically
is made from a number of mirror facets, either glass or polymer mirror, or can
consist of a single stretched membrane using a polymer mirror of thin metal
stretched membrane.
The PDCs (parabolic dish
collector) track the sun on two axes, and thus they are the most efficient
collector systems. Their concentration ratios usually range from 600 to 2000,
and they can achieve temperatures in excess of 1500o C. Rankine-cycle
engines, Brayton-cycle engines, and sodium-heat engines have been considered
for systems using dish-mounted engines the greatest attention though was given
to Stirling-engine systems.
The main challenge facing
distributed-dish systems is developing a power-conversion unit, which would
have low capital and maintenance costs, long life, high conversion efficiency,
and the ability to operate automatically. Several different engines, such as
gas turbines, reciprocating steam engines, and organic Rankine engines, have
been explored, but in recent years, most attention has been focused on
Stirling-cycle engines. These are externally heated piston engines in which
heat is continuously added to a gas (normally hydrogen or helium at high
pressure) that is contained in a closed system.
The Stirling Energy Systems
(SES) and Science Applications International Corporation (SAIC) dishes at UNLV
and the Big Dish in Canberra, Australia are representatives of this technology.
Annexure–I presents the technical details of some existing solar thermal power
plants globally.
11. Solar chimney
This is a fairly simple
concept. As shown in figure 3.0 the solar chimney has a tall chimney at the
centre of the field, which is covered with glass. The solar heat generates hot
air in the gap between the ground and the gall cover which is then passed
through the central tower to its upper end due to density difference between
relatively cooler air outside the upper end of the tower and hotter air inside
tower. While travelling up this air drives wind turbines located inside the
tower. These systems need relatively less components and were supposed to be
cheaper. However, low operating efficiency, and need for a tall tower of height
of the order of 1000m made this technology a challenging one. A pilot solar
chimney project was installed in
Spain to test the concept.
This 50kW capacity plant was successfully operated between 1982 to1989. Figure
6 shows the picture of this plant. Recently, EnviroMission Limited, an
Australian company, has started work on setting up first of its five projects
based on solar chimney concept in Australia.
Fig11.1 50 kW Solar chimney pilot project,
Manzanares, Spain
The Luz Company which developed parabolic trough
collector based solar thermal power technology went out of business in 1990’s
which was a major set back for the development of solar thermal power
technology.
12. Solar thermal power generation program of India
In India the first Solar
Thermal Power Plant of 50kW capacity has been installed by MNES following the
parabolic trough collector technology (line focussing) at Gwalpahari, Gurgaon,
which was commissioned in 1989 and operated till 1990, after which the plant
was shut down due to lack of spares. The plant is being revived with
development of components such as mirrors, tracking system etc.
A Solar Thermal Power Plant
of 140MW at Mathania in Rajasthan, has been proposed and sanctioned by the
Government in Rajasthan. The project configuration of 140MW Integrated Solar
Combined Cycle Power Plant involves a 35MW solar power generating system and a
105MW conventional power component and the GEF has approved a grant of US$ 40
million for the project. The Government of Germany has agreed to provide a soft
loan of DM 116.8 million and a commercial loan of DM 133.2 million for the
project.
In addition a commercial power plant based on Solar Chimney
technology was also studied in North-Western part of Rajasthan. The project was
to be implemented in five stages.
In the 1st stage
the power output shall be 1.75MW, which shall be enhanced to 35MW, 70MW,
126.3MW and 200MW in subsequent stages. The height of the solar chimney, which
would initially be 300m, shall be increased gradually to 1000m. Cost of
electricity through this plant is expected to be Rs. 2.25 / kWh. However, due
to security and other reasons the project was dropped.
BHEL limited, an Indian
company in power equipments manufacturing, had built a solar dish based power
plant in 1990’s as a part of research and development program of then the
Ministry of Non-conventional Energy Sources. The project was partly funded by
the US Government. Six dishes were used in this plant.
Few states like Andhra Pradesh, Gujarat had prepared feasibility
studies for solar thermal power plants in 1990’s. However, not much work was
carried out later on.
13. Opportunities for solar
thermal power generation in India
Solar thermal power
generation can play a significant important role in meeting the demand supply
gap for electricity. Three types of applications are possible
1.
Rural electrification using solar dish collector technology
2.
Typically these dishes care of 10 to 25 kW capacity each and use sterling
engine for power generation. These can be developed for village level
distributed generation by hybridizing them with biomass gasifier for hot air
generation.
3.
Integration of solar thermal power plants with existing industries such as
paper, dairy or sugar industry, which has cogeneration units.
Many industries have steam
turbine sets for cognation. These can be coupled with solar thermal power
plants. Typically these units are of 5 to 250 MW capacities and can be coupled
with solar thermal power plants. This approach will reduce the capital
investment on steam turbines and associated power-house infrastructure thus
reducing the cost of generation of solar electricity
4. Integration of solar
thermal power generation unit with existing coal thermal power plants. The study
shows that savings of upto24% is possible during periods of high insolation for
feed water heating to 241 0C (4).
14. Barriers
Solar
thermal power plants need detailed feasibility study and technology
identification along with proper solar radiation resource assessment. The
current status of international technology and its availability and financial
and commercial feasibility in the context of India is not clear. The delays in
finalizing technology for Mathania plant have created a negative impression
about the technology
15. Way
ahead
Solar thermal power
generation technology is coming back as commercially viable technology in many
parts of the world. India needs to take fresh initiative to assess the latest
technology and its feasibility in the Indian context. These projects can avail benefits
like CDM and considering the solar radiation levels in India these plants can
be commercially viable in near future.
The MNRE
and SEC (Solar Energy Centre) should take initiative to study these
technologies and develop feasibility reports for suitable applications. Leading
research institutes such as TERI can take up these studies
16. Conclusion
Resource
assessment, technological appropriateness and economic feasibility are the
basic requirement of project evaluation.The solar tower power and point
focusing dish type plants are being popular worldwide. In the pulp and paper
industry, the moderate temperature is required for processing; and solar energy
can effectively generate this amount of heat. The solar energy based power
generating systems can play a major role towards the fulfilment of energy
requirements of industry.
Fortunately, India
lies in sunny regions of the world. Most parts of India receive 4-7 kWh of
Solar radiation per square metre per day with 250-300 sunny days in a year.
India has abundant Solar resources, as it receives about 3000 hours of sunshine
every year, equivalent to over 5,000 trillion kWh. India can easily utilize the
Solar energy or Solar Power. Today the contribution of Solar power with an installed
capacity of 9.84 MW, is a fraction (< 0.1 percent) of the total renewable
energy installed 13, 242.41(as on 31st October 2008 by MNRE).
Solar power generation has lagged behind other
sources like wind, small hydropower
biomass etc .But now realizing
the potential of Solar energy, Prime Minister of India unveiled a National
Climate Change Action Plan in June 2008. The plan will be implemented through
eight missions with main focus on Solar energy in the total energy mix of the
country.
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